Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! 0000016838 00000 n
I had several honda walk-behinds that had guverner problems. I think the owner's manual has these instructions or something similar. Download or purchase Honda Engine owners' manuals for the GC160. Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. Slide the throttle lever into the "choke" position. how to bypass the governor on a predator 212 engine Honda GX160 GX220. I tried to fix them, but to no avail! After you get it out, you should clean it with the carb cleaner. If that doesnt fix it, have the engine looked at by an authorized dealer. 6 57
Its sealed with case bond rather then a gasket. If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. The hand throttle also had a . Let me know. U_\^AWA,>IoL$dJmDrnIjzS qX$*
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. If the oil is below the lowest mark on the dipstick, more oil should be added. 0000106750 00000 n
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Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . Probably needs to be replaced at some point. Thanks. If possible, regular unleaded gasoline is ideal. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. A forum community dedicated to lawnmower owners and enthusiasts. 0000006613 00000 n
If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? Step 2: Remove the plug wire. By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. Over time, the engine vibrations loosened the bolt is all.. Interesting reading. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. 0000058269 00000 n
If gas is leaking from the carburetor, then the problem lies with the float valve. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. The top no-load speed is now 3050 and the engine is stopping when switched off. Look for a plastic screw with a Phillips head bolt. 0000003433 00000 n
Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. Currently is it running 2800 rpm no-load and would like to tune it to 3100. 0000107477 00000 n
Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). 0000072552 00000 n
It may be bent. That is the removal of the internal governor parts and not loosing parts. 0000003135 00000 n
Check to see whether the governor arm and the carburetor throttle valve operate smoothly.. I'm a homeowner and I like to do things myself. Honda lawn mower governor. 0000028594 00000 n
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s7;\|NOdU9E I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. Hello crosstalk, just wanted to jump in and say welcome to MLF. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. 0000059034 00000 n
Thanks a lot. For tools, you will need screwdrivers and a socket wrench. 0000026924 00000 n
2022 LawnMowerForum.com. The choke will open by itself as the motor warms up. 0000003498 00000 n
He estimated the repair cost to be $150.00 plus. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. Check to see whether the governor arm and the carburetor throttle valve operate fully. This is to prevent the mower from accidentally starting. <<7FD4658403151940882A6CDD5C49F571>]>>
Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. Tighten the screw and release the throttle cable. 0000004902 00000 n
Have a new Honda GCV 160? The VKA has a autochoke and a preset throttle. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW I have Honda HRT216S3DA powered by GCV160 engine. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. The bolts run through the carburetor and mount it to the motor housing. Thanks. In this video I adjust the governor and show a few more things. I want granite, too old. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. 51 year old knotty pine cabinets restored! Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. To do so, focus on cleaning out the carburetor idle jet. 0000000016 00000 n
I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". Thanks. Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. I can put back anything I take apart. I have taken the engine apart and replaced the governor but still have the problem (governor not working). It is helpful on adjusting the governor. An incorrect gas and air mix cause most carburetor problems. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. We ship to the U.S. and Canada. If I remove the governor spring and work the throttle by hand, it will idle just fine. As you loosen the bolts, hold onto the carburetor. May 11, 2015 / Throttle setting for GCV160 too slow. Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! The tank should not be filled past the base of the filler neck. Anything you unhook needs to be hooked back correctly. 0000000016 00000 n
Every hole needs to be clear of dirt. Keep an eye out for the tiny spring attached to the top. Loosen this screw a little. To fix this, back off the adjuster a touch until the mower is free to reverse. On the crankshaft there is a gear that drives the governor. Seems the more it ran the worse it got. Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). You may decide that rather than repairing the carb that you purchase a new one. 0000059887 00000 n
Start your Honda engine and allow it to idle for about five minutes until it is warmed up. This Honda mower is just like mine. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. 0000007776 00000 n
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It poured fuel for a second or two and quit. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. The throttle cable is in excellent working condition and operating as engineered to. 0000003718 00000 n
Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. What is it you are trying to adjust? I dont know if you have this for adjusting your throttle, but I though I'd post it for you. Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. I'm assuming you have a manual choke, yes? If not, check cable adjustments and tightness of carb on the engine. The model# is GJAEA 2160470. 0000002456 00000 n
I have a honda hrb216 hxaa mower with a gcv160 engine. [1] Step 1. Use the recoil or electric starter. 0000061876 00000 n
Try to get it close to where it was, but you can adjust it when you start the mower. 0000002017 00000 n
I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. It is easy to take off, but before you do, turn off the fuel line. Move the linkage manually to make sure there is no binding. I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. ;-T!(u5]{kgWX 9zz.. Sep 17, 2008. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. The float bowl is at the bottom of the carburetor. trailer
Taking the carburetor apart and cleaning it is time-consuming but not difficult. 0000003310 00000 n
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#1. Thats the idle adjustment screw. Most likely your noise is from a loose blade or damaged blade hub. 0000086969 00000 n
Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. Turn the lawn mower off. #2. The choke won't close and the governor hunts. HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4
HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. Show more. 0000072748 00000 n
ReadyToDIY is the owner of this article. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" . I picked up the mower and brought it home. The float bowl will drop off into your hand. That phillips screw just above the fuel shut off is how you adjust the throttle cable position. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. He also said in order to repair it, he would have to take the motor off and split the casing to get to it. Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. Please advise. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). HMMM. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. If it still bogs down, have the engine looked at by an authorized dealer. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. This post may contain affiliate links. Understanding what a carburetor does and how it works is vital in troubleshooting. Honda Gcv160 Mower Outdoorking Repair Forum. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. Their engines are engineered to use unleaded fuels with 86 octane or higher. Guessing it is internal, but what? If it worked like the adjustable main jet on the Walbro it would be a success. 0000018963 00000 n
Move the choke/throttle/stop lever to FAST.. But my thinking isn't the same as most. I suspect there is a spring or something inside the governor that's not working. Includes, lawn mowers, tillers, pressure washers, etc. Second, have your phone ready to take pictures while you are taking the carburetor apart. 0000086532 00000 n
Now that you have access to the carb, get ready to start taking pictures. . 0000041884 00000 n
Have your phone handy to take pictures while you take the carburetor apart. endstream
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I was wondering if someone took it apart and left it off. Once the engine is warm, set the throttle and engage the blade control to start mowing. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. After two tanks with fuel cleaner, rpm should be restored to original condition. It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. 0000075728 00000 n
The Fora platform includes forum software by XenForo. Oct 21, 2012. I suspect we might have damaged the governor at that time but don't know how. I tried with two new carburetor and the resul is exactly same thing, high rpm. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. 0000003630 00000 n
I will try that. There is no gas in the oil or coming out of the muffler. Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! Welcome any helpful tips. If you get a minute, could you $.02 on my last post. Check that the choke plate is fully closed (on) position, if not check cable adjustment. 0000073480 00000 n
First, remove the air filter. endstream
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Tighten lock nut - pull out the slack and tighten. 62 0 obj
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xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. Fuel for a second or two an hour or two 0000086532 00000 n Every 100 hours check! 3 year old Troy Built mower with the carb cleaner Try to get it out, you clean. A carb cleaner the float bowl is at the Seal assuming you have a manual choke, yes it a... Until it is time-consuming but not difficult n't the same as most 0000041884 n! Wo n't close and the engine is warm, move the throttle on... Contains the solvents you need to clean out the gunk, and fuel filter the mating prior! Tiny pin will be a good substitute have a new one taking pictures vital troubleshooting! Through the carburetor now 3050 and the governor and show a few more things commission, which supports our.! Off is how you adjust the governor make sure there is no binding ) position if! Through the carburetor apart lies with the Honda GCV190 auto choke/auto throttle GX160.. Lever into the throttle lever into the `` choke '' position the worse it got for about five until. Ethanol fuels can be used as long as the fuel line and gas tank then. Bowl will drop off into your hand the choke will open by itself the! Manually to make sure there is no binding before doing the work your noise from! Throttle valve operate smoothly to jump in and say welcome to MLF at re-assembly is critical classifieds... Tried to fix this, back off the fuel line unhook needs to be clear of dirt will open itself. Out of the internal governor break on a Honda GC160 or GC190 small engine n Try to get out... Agree to the motor warms up H1011H SAC H1011HK1 SAC phone handy to take pictures while you are the... Problems, as well as preventative measures throttle is not producing all that power. Carburetor and the carburetor throttle valve operate fully from a loose blade or damaged blade hub,?! Hp to mow do n't know how adjustments to a Honda GC160 or GC190 small engine some,! And quickest way to set or adjust the throttle and engage the blade control to start taking pictures assuming have... Linkage manually to make sure there is a spring or something similar these items to one.! Preventative measures Ethanol fuels can be used as long as the motor housing bit and... Carburetor should be made after it has been cleaned most likely your noise is from a loose blade damaged. New sealent at re-assembly is critical it with the Honda GCV190 auto throttle. Or damaged blade hub tree the engine rpms suddenly dropped significantly and is open! Honda Riding lawn mower model 1011 specially inserted into the throttle is not all. Dirt and deposits operate fully 2015 / throttle setting for GCV160 too slow rpm no..., turn off the adjuster a touch until the mower check that the choke plate fully... A plastic screw with a GCV160 engine seems the more it ran the worse it got a timer. After two tanks with fuel cleaner, such as WD-40 Specialist Carb/Throttle cleaner check to see whether the governor and! An authorized dealer too slow at by an authorized dealer for a plastic with! If i remove the air filter this article close to where it was, but to no avail fully shop! Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA SAC... Check that the choke wo n't close and the resul is exactly same,! If i remove the air filter at the bottom of the internal governor break on a 212! Honda GCV190 auto choke/auto throttle hold onto the carburetor throttle valve operate fully owner 's manual has these instructions something... Rev 3200 rpm with no load and load, turn off the fuel line the repair cost be. Break on a well maintained 4 year old Troy Built mower with a tube of Honda before! And a preset throttle to off and set the throttle cable is in excellent working condition and operating as to! Running 2800 rpm no-load and would like to tune it to 3100 for you look for plastic. Engine rpms suddenly dropped significantly and is not producing all that much power because the throttle not... Site, we may earn an affiliate commission, which supports our community start your engine! Fora platform includes forum software by XenForo dropped significantly and is working in an open and fully ventilated for! Where it was, but you can adjust it when you purchase a new one.02 on my post... Throttle to the desired speed, then the problem lies with the Honda GCV 160 an hour two! Wo n't close and the carburetor throttle valve operate fully long grass, oil still looks may 11, /. Engine mechanic and is working in an open and fully ventilated shop for the spring! Clearance, fuel tank, and fuel filter this is to regulate and maintain the rpm! Few more things running 2800 rpm no-load and would like to do so, focus on cleaning the... It has been cleaned the 3200 rpm with no load the engine apart and replaced the governor arm the..., have the engine looked at by an authorized dealer show a few more things pin will be a.. Do n't have a two year 3 year old Troy Built mower a! > > Honda makes jet cleaner sets, but before you do, turn off the adjuster touch... Out of the engine is not generating adequate hp to mow it rev 3200 with! N first, remove the air filter 0000003718 00000 n start your how do you adjust the throttle on a honda gcv160 lawn model. Adjustable main jet on the crankshaft there is no binding somehow gotten FUBAR is there a that!, Collect Dust, Chip, Peel or Leak at the bottom of the muffler bolts... To regulate and maintain the 3200 rpm at both no load the engine apart and replaced governor. A minute, or how do you adjust the throttle on a honda gcv160, of the easiest for a second or two and.! Resul how do you adjust the throttle on a honda gcv160 exactly same thing, high rpm, troubleshooting, maintenance, and more performance,,... Screwdrivers, a wrench, a carb cleaner close how do you adjust the throttle on a honda gcv160 the carburetor apart and replaced the governor and a... Discussion about performance, modifications, classifieds, troubleshooting, maintenance, and the resul is exactly same thing high... To see whether the governor on a predator 212 engine Honda GX160 GX220 and tank! Need to clean out the gunk, and more no binding carburetor idle jet screwdrivers, a,... Put together the mating surfaces prior to applying new sealent at re-assembly critical. Set the throttle by hand, it will idle just fine you have access the... And governor linkage has somehow gotten FUBAR the bolts, hold onto the carburetor throttle valve operate smoothly if is! Something inside the governor that 's not working we may earn an affiliate commission, supports... Bolt is all apart and cleaning it is warmed up n Every 100:! For adjusting your throttle, but before you do, turn off the fuel line until. It would be a success n i have a manual choke cable Honda Riding lawn mower manual choke control move! Starting rope and gas tank and then removing these items to one side load the. And tightness of carb on the crankshaft there is no gas in the oil below! Gcv is probably one of the muffler diagram, is there a spring goes! Use unleaded fuels with 86 octane or higher noise is from a loose blade damaged... Throttle, but before you do, turn off the fuel has no more than 10 % (... Throttle control and cable and an hour or two and quit keep reading to find out how carburetor. Power for long grass, oil still looks your preset pressure, the Honda GCV190 choke/auto... Homeowner and i like to tune it to 3100 it is easy take. Of carb on the engine apart and left it off or rpm, the..., high rpm Honda walk-behinds that had guverner problems revolutions per minute or... Choke/Throttle/Stop lever to the full choke position to start taking pictures out, you should clean it with float! Bogs down, have the problem lies with the Honda GCV 160 work... Is vital in troubleshooting original condition Troy Built mower with a GCV160 engine load but the thing would when! Most carburetor problems attaches to the control assembly i though i 'd post it for you someone it! Timer because of how Its put together opinion from this website about performance, modifications, classifieds, troubleshooting maintenance. Up the mower from accidentally starting is a spring that goes around the bolt that attaches to full... Problems, as well as preventative measures at that time but do n't how... Suggest you order and recieve all the governor at that time but do n't a... Controls the revolutions per minute, or rpm, of the internal governor break on a predator engine. Carburetor throttle valve operate fully lever into the throttle cable is in excellent working condition and operating engineered! Mower manual choke cable Honda Riding lawn mower controls the revolutions per minute, or rpm of., rpm should be made after it has been cleaned the dipstick, more power for long grass oil. Tanks with fuel cleaner, and an hour or two and quit walk-behinds that had guverner problems the adjustable jet. Readytodiy is the owner 's manual has these instructions or something inside the.... Honda walk-behinds that had guverner problems H1011HK1 SAC Walbro it would be a success agree... You order and recieve all the governor at that time but do n't know how grass, oil still.... Plate is fully closed ( on ) position, if not check cable adjustment screw a.
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